29 August 2009
The culmination of 3 years later.So, we have been the Pagets in Florida for 3 years now. That isn't exactly what I thought would be happening when we got here, but here we are anyway. It became evident with the birth of Levi that we would need to consolidate eventually. The opportunity came and went for us to move to a 3 bedroom apartment, but some projects stayed.
Introducing the making of the bunk beds.
It started about 3 years ago when I was out with the pickup truck garage sale-ing. I found a twin bed with a trundle and almost new mattresses for sale. After a quick consultation with my wife, we decided to get the beds. They have been great. I don't know how many relatives and neighbor's kids have slept on them, not to mention the long nights with sick kids that we didn't want to sleep on the floor anymore. It became apparent though that we would need a bunk bed unless we could manage to get the boys a bigger room. They don't seem too keen on my ideas of adding an addition on to our apartment. So, we started working on the consolidation project... a bunk bed. The idea was that we would get some storage underneath that we weren't getting with the trundle, but still have the beds available for the growing kids. So here is a picture of what we started with - two twin beds. We sold the frames today - thank you Craigslist on a Saturday morning.

So this started with the decision to build them to be sturdy. Someone was worried about that so much that we decided to use 4x4's to build them. This wasn't the first time my wife was so worried. We had an entertainment center one time that would have been the safest place to be in the house in case of an earthquake. So we started looking around for un-treated yellow pine 4x4's. After a lot of calling, this lead to a visit up to Climax, Georgia to get the wood from a lumber mill. I got there and the wood I needed was 3 rows back and 4 pallets down. The guy asked me why I wanted the yellow pine. I told him it was the price. He offered the easy to access cypress for the same price, so I gladly took him up on the offer. Everything was rough cut, so I had to plane it down. That means a new tool for me... an electric planer. I made a huge mess, but it sure smelled good. Here is me working on this beautiful honey colored wood.

And the clearly visible mess this made. It filled 2 large trash bags.

I finally found a use for my handcart project. It is great for holding 6 foot long lumber.

Then the finishing had to happen after I built everything else out of yellow pine from Home Depot and Lowes. (By the way, Lowes won this time for quality of wood.) I had some water-based polyurethane left over from a previous project (half gallon or so). Our bedroom became the paint shop for a week while we worked on all of these. The side-rails proved to be a difficult task for coating. I wanted to coat the whole thing in one shot. I developed this elaborate rotation system. It worked perfectly for us, and fortunately it is gone.

The room also doubled for a staging area for the building. We got the bed slats from Ikea. I used them as a spacer to figure out how to attach the headboards to the posts.

Once I finished the ends, the construction could begin. I got some help once the old bed frames were gone. It would have been really difficult with out the extra hands. It was kind of difficult with them too. But they helped build their bed. When we got to this point, I leaned on it; it didn't move a bit. Solid? Yes. That was just the lower level.

Levi even helped from a distance. He seemed to really enjoy his time on the toddler bed too. Maybe he enjoyed it a little too much. I think he has to start walking before we would seriously think of a change of beds for him. But now it is available.

Some of the upper level was there in this one. This is an action shot of the real helper.

Here it is with the side-rails and even one of the safety bars. Even some smiles.

We got the beds put together all the way and put on the mattresses and all. Not too bad looking. There is even plenty of storage room underneith... for now.

Some really happy boys about their new beds

They didn't want to wait to try them out. I can't blame them. I liked the ones that I had when I was growing up.

Hopefully this is the end of this project. I now know why they charge so much for comparible quality beds at the furniture stores. They take a long time to make. But it was really fun, and the cypress made it worth while. 3 years of being the Pagets in Florida... with these maybe we can last a bit longer.